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Extrusion Systems

We offer the most complete custom extrusion systems.

PET Lines

Typical Applications:
This material is widely used in construction materials, travel products, children’s toys, as well as the food, medical, sports, packaging, agricultural, fisheries, and marine industries, and many more. PET material replaces PP, PVC and PS products with faster processing and superior properties.
Equipment Characteristics:
  • Well engineered and produces reliable output.
  • High volume output, up to 1.5 ton per hour.
  • Consistent output.
  • High transparency.
  • Single screw and Twin Screw models.
Single Screw extruders use a crystallizer and dryer to prepare the material for extrusion while our vented twin screw system does not need a crystallizer without sacrificing the IV. Our twin screw system allows our customers to utilize 100% flake input while maintaining high output.
Processing Materials:
PET
Typical Material Characteristics:
  • Clarity
  • High Impact
  • High Strength
  • Good Thermoforming characteristics
  • Fast Processing
  • Food Grade Admission
  • Low Specific Weight
  • Easy to Process
  • Environmental Protection; Friendly Material
  • Weather-Resistant
  • Chemical-Resistant
  • Water Barrier Characteristics
  • Mold-Resistant
  • Non-Toxic
  • Odorless

XPE Lines

Typical Applications:
This material is widely used in car interiors, shoe materials, construction materials, travel products, bags, children’s toys, as well as the medical, sports, packaging, agricultural, fisheries, and marine industries, and many more.
Equipment Characteristics:
  • Well engineered and produces reliable output with gas and electric options.
  • High volume output.
  • Consistent output.
  • Very uniform foam density characteristics through the foaming formula.
  • Exceptional foam surface smoothness.
Processing Materials:
XPE, IXPE, IXPP
Typical Material Characteristics:
  • Light-Weight
  • Easy to Process
  • Environmental Protection; Friendly Material
  • Weater-Resistant
  • Chemical-Resistant
  • Water Barrier Characteristics
  • Mold-Resistant
  • Flame-Retardant
  • Thermal Insulation
  • Sound Insulation
  • Buffering
  • Shock-Absorbing
  • Non-Toxic
  • Odorless
  • Uniform, Cross-Linked Density

Hollow Sheet Lines

Typical Applications:
This material is widely used in the packaging industry as packing boxes and soundproof packaging, in the advertising industry as sign boards and advertisement displays, and in the construction industry as building materials. It is also used in the automotive industry, electronics industry, and food & beverage industry. It can be used as a lining board for luggage, and an antistatic and insulating container for electronics with the benefit being highly rigid with a greatly reduced weight per area ratio.
Equipment Characteristics:
  • Well engineered and produces quality output.
  • High volume output.
  • Consistent output.
  • Uniform internal sheet structure.
  • Exceptional sheet surface smoothness.
Processing Materials:
PP, PE, PC
Typical Material Characteristics:
  • Light-Weight
  • High Strength
  • Rigid
  • Oil Resistant
  • Waterproof
  • Sound Insulation
  • Printable
  • Washable & Wipeable
  • Non-toxic
  • Odorless
  • Good pressure resistance
  • Easy to Process
  • Environmental Protection, Friendly Material when applicable
  • Weather-Resistant
  • Chemical-Resistant
  • Mold-Resistant
  • Flame-Retardant
  • Thermal Insulation
  • Buffering
  • Shock-Absorbing

Optical Grade Lines

Typical Applications:
This material is widely used in the automotive, electronics, printing, and construction industries. It can be made into instrument panels, windows, lenses, CDs, signs, liquid crystal displays, TVs, touch screens, POP displays, sign boards, advertisement displays, insulating materials, building materials, and specialized packing boxes.
Equipment Characteristics:
  • Well engineered and produces highest quality output.
  • High volume output available.
  • Consistent reliable output.
  • High life of components without refinishing.
  • Intuitive controls.
  • Exceptional surface smoothness and clarity with dots being minimized.
Processing Materials:
PC, PMMA
Typical Material Characteristics:
  • High Light Transparency
  • High Brightness
  • High Impact Strength
  • Light-Weight
  • Excellent UV-Resistance & Ink Adhesion
  • Resistant to Abrasion & Scratching
  • Weather-Resistant
  • Chemical-Resistant
  • Effective Noise Reduction
  • High Heat Resistance
  • Oil Resistant
  • Waterproof
  • Sound Insulation
  • Printable (when corona-treated)
  • Washable & Wipeable
  • Non-Toxic
  • Odorless
  • Mold-Resistant
  • Flame-Retardant

Film, Sheet & Board Lines

Thin Sheet and Cast Sheet Extrusion Systems:
Common process materials include PE, PS, PP and PET from 0.2mm –2mm thickness. These extrusion systems are commonly used in the packaging industry. Normally used in tandem with winders or an in-line thermoformer, we design these systems to meet the requirements of the secondary equipment.
We offer manual to fully automatic sheet production systems. Automatic systems are useful for high output, thin sheet production.
Sheet Extrusion Systems:
With sheet thicknesses from 2-10mm, our stable systems can be customized to meet your industries’ needs. Available extruder diameters up to 200 mm to meet most output and layering requirements.
Heavy Sheet, Plate Extrusion Systems:
10-30 mm and above thickness heavy gauge sheet extrusion systems are commonly used for thermoforming, walls and tanks. With the inclusion of co-extruded layers, substantial savings can be realized.

Special Sheet Lines

With our strong ability to innovate, we can customize extrusion systems and machines based on your ideas, your samples, or your current machines.
The following are machines we have produced:
PE Battery Separator Production Line
CFRT – Continuous Fiber Reinforced Thermoplastic Production Line
HDPE Dimpled Sheet Extrusion Line

Direct Compounding Sheet
Extrusion Lines

Tired of buying compounded pellets for your extrusion needs?
Uway designs and build custom compounding to direct sheet extrusion to meet your specifications. These systems can result in up to 40% production savings.
Capabilities up to 14,000 lbs/hr

Lab Scale Extrusion Machines

Eliminate costly production time with a lab machine.
From 16mm diameter and up extruder sizes. Conical, parallel and single screw lab machines with 1 to 11 layer sheet constructions. Six inch (150mm) wide and up sheet width.
Any design can be achieved to match production scale equipment.
Uway has experience designing versatile machines to run multiple materials.
Uway has experience designing specialized lab machines to accurately extrude production grade products.

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